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Winter test for Mercedes-Benz Sprinter: 7-speed transmission, 7 litres of diesel/100 km and extra ESP® functions

Spring 2012 sees the Mercedes-Benz Sprinter adopt a number of product enhancements which underline its ambition to lead the large van segment. The tough, practical testing focuses on the key customer requirements of safety, economy and comfort.


The Sprinter is the first van in the world to be available with a seven-speed torque-converter automatic transmission. Fuel consumption is reduced even further by the BlueEFFICIENCY package and a higher axle ratio. What's more, the standard-fit ESP® has additional and enhanced functionality. Like all new components of Mercedes-Benz vehicles, these new features have to demonstrate their ability to withstand extreme testing in unforgiving conditions near the Arctic Circle.

At temperatures of minus 30 degrees Celsius – and even lower – the new features have to prove that they meet the high quality standards of Mercedes-Benz. Testing begins with the cold-start performance of the engine equipped with the BlueEFFICIENCY package. Then it's the turn of the new, seven-speed automatic transmission to demonstrate that it can still deliver silky smooth gearchanges when the ambient temperature is as low as that in a freezer. The same goes for the control systems. Their sensors have to be tuned with absolute precision to ensure that the systems are always ready to intervene with corrective measures – regardless of how hostile the operating conditions may be.

ADAPTIVE ESP® as standard: functionality extended once again

Mercedes-Benz has raised the already exemplary safety standard of the Sprinter to an even higher level. Since the start of the year, the van has been equipped with a new generation of ADAPTIVE ESP® with additional functions. The new features include:

- Brake Disk Wipe: in the wet, this system builds up a low level of brake pressure on a cyclical basis. This wipes the film of water off the brake disc so that the full braking power is available straight away if it should be required.

- Electronic Brake Prefill: if the driver releases the pressure on the accelerator suddenly, this is interpreted as the first step of an imminent braking process. The system reacts to this by gently applying the brake pads to the brake disc.


This means that the air gap between the two friction partners is effectively already reduced to zero by the time the driver presses the brake pedal. In this way, the reaction time for any braking which may be required is reduced.

In order to ensure that the Mercedes-Benz Sprinter meets the high standards demanded by its customers, tough quality checks are also carried out during the winter testing in Arjeplog. These concern all the vehicle systems – without exception. So along with the new ADAPTIVE ESP®, the new seven-speed torque-converter automatic transmission has to prove its ability to cope with snow and ice for the umpteenth time. The verdict of the test engineers is unequivocal: top quality performance, even under extreme winter conditions.

In a world first, the new 7G-Tronic transmission will be available as an option for a van with effect from this spring. This seven-speed automatic transmission, which has a fully electronic control system and has already proved itself in many Mercedes-Benz passenger car models, has been adapted to meet the specific requirements of use in a van.

The great advantage of the new transmission with its seven gears is that it combines a wide spread between the lowest and the highest gears with closely spaced ratios. In practice, this means that the Sprinter has a low first-gear ratio which ensures that it can pull away dynamically. At high speeds, however, it is able to run at low revs and so benefit from fuel savings, low emissions and quiet operation. At the same time, the Sprinter can call on the appropriate gear for every driving situation with only small shifts in engine speed between the different ratios.

The favourable fuel consumption achieved with the BlueEFFICIENCY package is particularly impressive: for Sprinter models with a permissible gross vehicle weight of 3.5 tonnes and a four-cylinder diesel engine, the combined consumption (depending on the model variant and axle ratio) is as low as 7.6 litres per 100 km.

BlueEFFICIENCY package reduces fuel consumption and emissions

Every Mercedes-Benz Sprinter is, of course, designed to use fuel sparingly. All the diesel models have a battery management system while both the engine and transmission are designed for low fuel consumption and low emissions.

The already favourable fuel consumption of the Sprinter equipped with a van manual transmission can be reduced by about another 0.5 litres per 100 km with the optional BlueEFFICIENCY package. This fuel saving also results in a reduction in CO2 emissions.

The BlueEFFICIENCY package comprises the ECO start/stop function, tyres with reduced rolling resistance, the ECO power steering pump, alternator management and an electrically controlled fuel pump. As a result, the combined fuel consumption for a typical Sprinter with a four-cylinder CDI diesel engine, a van manual transmission, a closed body and a permissible gross vehicle weight of 3.5 t is reduced to as little as 7.4 litres per 100 km.

Exemplary: fuel consumption of only 7 litres per 100 km with new, high axle ratio and van manual transmission

Another measure to reduce fuel consumption and emissions is a new, higher, rear-axle ratio for the Mercedes-Benz Sprinter. This is available as special equipment for various vehicle variants. The ratio of i=3.692 reduces the engine speed by about six percent and so results in an outstanding combined fuel consumption figure as low as 7 litres per 100 km with correspondingly lower CO2 emissions.

Credits: Daimler AG

Copyright © 2012, Mercedes-Benz-Blog. All rights reserved.

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Safety first: Mercedes-Benz Sprinter with extended Electronic Stability Program (ESP)

The introduction of the extended ESP package for the Mercedes-Benz Sprinter from January 2012 will improve brake performance in critical situations and enhance the safety of passengers and other road users. ADAPTIVE ESP 9i replaces the current ADAPTIVE ESP 8.1. This is further proof that safety is one of the fundamental values of the Mercedes-Benz brand.


The successor to ADAPTIVE ESP guarantees greater safety

The intelligent ADAPTIVE ESP safety system complements other aspects such as careful driving techniques, effective brakes and sophisticated chassis systems, to achieve the greatest possible active safety. Just like the ADAPTIVE ESP 8.1 safety system, fitted as standard ever since the current Sprinter was introduced, the new ESP 9i takes the vehicle load into account. Depending on the weight and the position of the vehicle's centre of gravity, the ESP sensors ascertain the vehicle load at any given time; this ensures that ESP 9i can stabilise the vehicle with individually modulated intervention action.

This new ESP system will also intervene selectively if a trailer begins to sway, thus helping drivers to stabilise their vehicle and trailer combination.
ADAPTIVE ESP 9i has two important additional functionalities: Brake Disc Wipe and Electronic Brake Prefill.

Brake Disc Wipe accelerates brake response time in wet conditions

In wet weather, light braking pressure is applied to the wheel brake at regular intervals to wipe the film of water off the brake disc. If emergency braking occurs, full braking power is immediately available. This gains valuable stopping distance compared with braking with wet brake discs.

Electronic Brake Prefill ensures that brakes respond rapidly

If the accelerator pedal is released suddenly and quickly, the brake pads will automatically be gently applied so as to eliminate in advance the air gap between brake pad and disc. If emergency braking then occurs, valuable milliseconds will have been won since the friction surfaces of the pads and discs will already be in contact, facilitating effective deceleration.

This functionality also reduces stopping distance which, depending on the circumstances, will either avoid an accident or diminish its severity.

The new ADAPTIVE ESP 9i will be fitted as standard from January 2012 at no additional cost.

Source: Daimler AG

Copyright © 2011, Mercedes-Benz-Blog. All rights reserved.

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