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Comprehensive child safety programme for the new B-Class: Big on safety for little passengers

The new B-Class represents a particularly family-oriented model from Mercedes-Benz. The comprehensive range of child seats for every age and weight group is typical of the standard of safety offered by Mercedes-Benz. The range features ISOFIX attachment points as standard, plus options including rear seats with integrated child seats (IKS), automatic child seat recognition (ACSR) on the front passenger seat and the comprehensive programme of Mercedes-tested child restraint systems: the BABY-SAFE plus infant seat, the DUO plus seat and the KIDFIX booster seat with adjustable backrest.

Unsecured children face a seven times greater risk of injury in an accident than children protected by restraint systems. With this in mind, Mercedes-Benz continually strives to improve the protection of children in cars. Accident research and accident statistics show that children require special restraint systems on account of their anatomy. The customary automatic seat belt does not represent the ideal means of securing children in cars. Varying requirements apply, according to children’s age group, height and weight. Mercedes-Benz thus offers different child seats tailored to the physical characteristics which define the respective age groups.

As an entry-level model there is the BABY-SAFE plus infant seat, which is suitable for children in the 0+ weight group (0-13 kg/0 to approx. 15 months). The DUO plus model, available with or without ACSR, is suitable for infants belonging to weight group I (9-18 kg/approx. 8 months to 4 years). The KIDFIX child seat, also available with or without ACSR, is ideal for weight groups II and III (15-36 kg/age approx. three and a half to twelve).


Mercedes-Benz innovation: automatic child seat recognition (ACSR)


Automatic child seat recognition is a special safety feature from Mercedes-Benz. It was developed especially for rear-facing infant seats in which babies and infants weighing up to 13 kg (approx. 15 months) sit on the front passenger seat, facing opposite to the direction of travel. The advantage of fitting the seat in this manner is that the backrest of the child seat forms an extensive buffer zone which braces the entire upper part of the body and the head in a frontal collision. As a result, the head remains in its customary position in relation to the upper part of the body, thus reducing the strain on the neck. As the front passenger airbag has to be deactivated when fitting a rear-facing infant seat, Mercedes-Benz developed an automatic child seat recognition system more than ten years ago. This is a passive system which detects when a child seat is fitted to the front passenger seat and automatically deactivates the vehicle's front passenger airbag. This is particularly vital when an infant seat is fitted in rear-facing direction. An indicator lamp signals that the airbag is deactivated.


Integrated child seats


Another development from Mercedes-Benz is integrated child seats (IKS), a system which is permanently installed in the vehicle. IKS is optionally available for many model series. The child seats fold out of the rear bench seat at the touch of a button to provide safe and secure accommodation for two children aged 2 and above and weighing up to 36 kilograms (spanning the age group from roughly two to twelve). When the child seats are no longer required, they can simply be folded back into the rear bench seat.


In Mercedes-Benz vehicles, the occupant cell, seats, airbags and belts form a perfectly coordinated system. The child seat further enhances these safety functions, ensuring that youngsters are just as safe as adults in an accident. Mercedes-Benz child seats undergo the most rigorous laboratory and crash tests to verify their effectiveness. Beyond the mandatory tests according to stringent statutory regulations, the company also carries out its own tests, such as frontal impact at a speed of 64 km/h.

Child seats from Mercedes-Benz: the right system for every age group


Intelligent safety solutions


Children who are not secured correctly when a car is on the move are at extreme risk in the event of an accident. They are seven times more likely to be seriously injured or killed than children who are protected by appropriate restraint systems. In 2010, 49 children aged under 15 were killed in passenger cars involved in accidents in Germany and almost 10,000 were injured, according to information from the Federal Statistical Office. This represents a drop of around 50 percent in child fatalities in comparison to the beginning of the decade, while the number of children injured in passenger cars has fallen by around 30 percent over the same period.


A random check undertaken by the German ADAC automobile club in October 2011 revealed that around a third of children travelling in cars are still not secured correctly, however. Five percent of the children aged between six and twelve in the check were not even wearing a seat belt, while 20 percent were not sitting in a child seat appropriate to their age group. 28 percent of infants were not secured in the proper manner and three percent of those aged under 6 were travelling in vehicles without being secured in any manner whatsoever. In this spot sample the ADAC checked a total of 2325 children in 1569 vehicles outside schools and nurseries in eleven federal German states.


Only special seats afford optimum protection for small passengers


Another look at the relevant statistics confirms that the seat belt for adults does not represent the best means of securing children: the risk of injury in an accident stands at only eleven percent in a child seat, as compared to 25 percent when children are secured with a seat belt intended for adults.


This is attributable to children’s anatomy. Adults and children differ not only in terms of height and weight, but also with regard to physique and body proportions. The head of a new-born child accounts for around one quarter of its body weight, for example, while the corresponding figure for an adult is only around 18 percent. The bone structure also differs.


The logical consequence of these biological differences is that children require restraint systems which are tailored exactly to their special needs and their age, whereby different requirements apply among children according to age group, height and weight. Accordingly, Mercedes-Benz offers three removable child seats and one permanently installed system, ensuring the safety of children in all age groups. All the restraint systems meet Mercedes-Benz's high safety standards.


BABY-SAFE plus


BABY-SAFE plus offers very young babies weighing up to 13 kilograms (approx. 15 months) optimum protection, an ideal fit and the best possible comfort thanks to snug padding in "DaimlerSquare" fabric design. The infant seat is fitted opposite to the direction of travel, in order to offer the best possible support for young babies' sensitive cervical vertebrae. In the event of a collision, the seat stays the child's entire body. This reduces localised stress substantially. High side bolsters and a particularly deep seat shell afford babies even better protection. In case of side impact, this entails major safety benefits.


The child is secured in the infant seat by means of an integrated 5-point belt. BABY-SAFE plus is attached to the vehicle using the three-point seat belt. The BABY-SAFE plus infant seat comes with the automatic child seat recognition (ACSR) as standard. When the infant seat is fixed to the front passenger seat of a vehicle which is also equipped with ACSR, the airbag electronics detect the fitted seat and deactivate the airbag on the front passenger side automatically. This is particularly important when child seats are fitted facing towards the rear. When the child seat is removed, the airbag is operational once again. The automatic child seat recognition system is not only convenient but also safe, as no buttons need to be pressed in order to deactivate the airbag. This also means there is no danger of forgetting to reactivate the front passenger airbag when the child seat is removed.


BABY-SAFE plus comes with a standard-fit sunroof which protects the young passengers from intensive sunlight.


DUO plus


The Mercedes-Benz child seat DUO plus is suitable for babies and young children weighing between nine and 18 kilograms (age range approx. 8 months to 4 years). DUO plus comes with ISOFIX as standard and is optionally available with automatic child seat recognition (ACSR). It is fitted in the direction of travel and can be attached either with the ISOFIX system or using a three-point seat belt. ISOFIX is an internationally standardised connection system between vehicle and child seat. DUO plus features two fastening hooks which are slotted into two metal eyelets between the seat surface and the vehicle seat backrest. DUO plus is additionally attached to the vehicle seat backrest by means of a so-called Top Tether in the upper area of the child seat.
The child seat is then firmly connected to the vehicle's body. The vehicle's seat belt is not required when the child seat is attached with ISOFIX and Top Tether. ISOFIX and Top Tether anchor points are required by law in new vehicles in Europe and the USA. ISOFIX and Top Tether attach the forward-facing child restraint system to the vehicle more effectively than when the child seat is secured using the seat belt, and thus offer better protection. 

The child is secured in the seat by means of a harness belt system (five-point belt). The belt height adjustment feature allows the seat to "grow" with its user. The padding on the shoulder belts is designed to limit forces acting on the particularly vulnerable areas of the head and neck. It effectively reduces the strain on the head and neck when the impact of an accident exceeds a certain severity. To keep youngsters not only safe but also comfortable, the backrest shell of the DUO plus seat incorporates a shift feature which enables the seat to be inclined in a position suitable for a sleeping child. DUO plus comes in the "Limited Black" fabric design. This hard-wearing seat cover is removable and washable.


KIDFIX


The third model in Mercedes-Benz's child seat range goes by the name of KIDFIX. This seat is ideal for children weighing between 15 and 36 kg (age range approx. three and a half to twelve). Child and seat are secured using the vehicle's three-point seat belt. The raised seat position corrects the positioning of the belt passing over the pelvis and shoulders, adapting it to the child's anatomy. The belt guides at the sides ensure that the lap belt does not slip into the area of the child's abdomen. The KIDFIX seat can additionally be attached to the vehicle's ISOFIX anchorage points, whereby the child continues to be secured by the vehicle's seat belt. This has the advantage that the child seat is positioned correctly in the vehicle and, in particular, ensures that it does not fly around the interior and endanger the vehicle's occupants when it is unoccupied.


KIDFIX incorporates a height-adjustable backrest. Apart from its comfort aspect, this backrest also ensures that the Mercedes KIDFIX child seat can be used for children up to the age of twelve. KIDFIX additional features a sitting and sleeping position and additional lateral support for head and body in the form of pronounced side bolsters and side head restraints. In the event of side impact, this design ensures that the child is not shaken too severely from side to side.


The automatic child seat recognition system is optionally available for fitting KIDFIX on the front passenger seat. The child seat can also be used without the system, however. In this case, the front passenger seat is to be moved into its rearmost position. KIDFIX comes in the "Limited Black" fabric design. This hard-wearing seat cover is removable and washable.


Complete exchangeable covers in DaimlerSquare design are available for all child seat models. Replacement covers for the head and shoulder section of the DUO and for the head section of the KIDFIX come in flannel grey or chilli red. Replacement covers are available for all child seat models, either as exchangeable covers for the head section in flannel grey or chilli red or as complete exchangeable covers in "DaimlerSquare" design.


Integrated child seats (IKS)


The integrated child seats (IKS) form a system which is permanently installed in the vehicle, consisting of two child seats which fold out of the rear bench seat at the touch of a button to safely accommodate two children aged two and above and weighing up to 36 kilograms (age range approx. two to twelve). When the seats are no longer required, they can simply be folded away. The rear bench seat is then available for adults again. Integrated child seats are offered as optional extras for numerous model series.


Additional side head restraints from the Mercedes-Benz genuine accessories programme (IKS includes one side head restraint as standard) are recommendable for increased safety in the event of side impact. As the child is also able to rest its head to the side, these also provide for enhanced comfort. Integrated child seats can be upgraded with the separately available padded table into a safe restraint system for children aged 2 and above and weighing up to 18 kg (approx. 4 years of age). The padded table is secured by means of the vehicle's three-point seat belt and offers protection in a manner tailored specifically to small children's anatomy by providing a large surface area to brace the abdomen area.


Mercedes-Benz child seats at a glance:




As the growth process may vary greatly among children, the age ranges specified for the different child seat models represent only rough terms of reference. Different choices of seat may be appropriate in individual cases. In choosing a suitable seat, the child's weight should thus always be the decisive factor and the weight range of the current child seat should always be fully exhausted before moving up to the next model. A vitally important factor is that the child's head must never protrude beyond the backrest.

Legal requirements in the field of child safety


National and ECE regulations


Since 1 April 1993 it has been mandatory for children travelling in motor vehicles to be secured in child seats. Paragraph 21 (1a) of the German Road Traffic Ordinance stipulates the following in this connection: "Children up to the age of twelve who are shorter than 150 centimetres may only travel in motor vehicles in seats for which seat belts are mandatory if restraint devices are used for children which meet the requirements stipulated in Article 2 (1), letter c of directive 91/671/EEC of 16 December 1991 relating to the compulsory use of safety belts and the compulsory use of child restraint systems in motor vehicles (Official EC Journal no. L 373, p. 26), as amended by Article 1, no. 3 of directive 2003/20/EC of the European Parliament and the Council of 8 April 2003 (Official EU Journal no. L 115, p. 63), and which are suitable for the child."


Supplementary note: Use is thus mandatory for children who are shorter than 150 centimetres or under twelve years of age. This means that a twelve year-old child of only 140 centimetres in height or a ten year-old child of 155 centimetres in height does not have to use a child seat, as compliance with one of the two criteria is sufficient. Mercedes-Benz nevertheless recommends the use of child seats up to a height of 1.50 m, even if the child is twelve or older.


The German legislature has imposed sanctions for contraventions of the mandatory obligation for children to be secured correctly in their seats, with fines ranging from € 30 (child only secured with adult seat belt) to € 50 and one penalty point on the driver's licence (several children not properly secured). Insurance companies also reserve the right to reduce compensation claims when child seats are not used or are used in an incorrect manner.


Officially approved child seats are identifiable by the orange-coloured ECE approval label which is obligatory on such seats. All the child seats in Mercedes-Benz's programme comply with the latest safety standard, which is indicated by an approval number beginning with "04". The label also specifies the weight range for which the child seat is suitable.


Since the amended version of Section 21 (1a) and (1b) of the German Road Traffic Ordinance entered into force on 1 March 2007, it has also been mandatory for children to travel in child seats on the rear seats of taxis. This obligation is restricted to a requirement for taxi drivers to provide child seats corresponding to ECE group I (mandatory) and II/III, however, with the possibility of accommodating one to two children. Parents themselves are required to provide infant seats for very small babies.


The applicable legal requirements for child seats in Europe are stipulated in ECE regulation no. 44, which classifies the use of child seats into different groups (see table). As stated above, the defined age groups serve only as general reference points and the child's weight should always be the principal guiding factor.



ECE classifications according to weight and age




The ECE regulation additionally classifies child seats according to different categories defining the possible use of the child seats in different vehicles:

ECE classification according to categories and form of use




All the specifications relating to possible use are provided on the orange ECE approval label which is mandatory on every child seat. Apart from the category and weight class, these specifications also include the licensing country and approval number. The letter "E" in a circle guarantees compliance with the applicable statutory ECE regulations; the number after the "E" indicates the country in which the child seat has been licensed.

Only child restraint systems approved in accordance with ECE 44/04 are now permitted for sale in Germany. Child seats with ECE 44/03 approval may still be used, however.


Strict regulations on child safety in Germany's neighbouring countries, too


Germany's neighbouring countries in Europe have regulations in place on children travelling in motor vehicles which are similar to those in Germany. Since 1 April 2010 a child seat has also been compulsory in Switzerland for children aged under 12 and up to a height of 150 cm.



Depending on the child's weight, the use of an infant seat, a child seat or a special seat cushion is required. In Austria, all children who are below 150 cm in height and under 14 years of age must be secured with a child restraint system or a child booster seat. Children who reach a height of 150 cm prior to their 14th birthday only require to be secured with a corresponding seat belt. 

Since 1 January 2001 it has additionally been illegal to sell child car seats in Austria which do not comply with version 03 of the ECE 44 safety standard (ECE 44/03) at least. Anyone selling child seats which do not meet the required safety standards (including private individuals) faces hefty fines.


Credits: Daimler AG

Copyright © 2012, Mercedes-Benz-Blog. All rights reserved.

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The New 2012MY Mercedes-Benz C-Class Coupe and Sedan: Comprehensive Product Information


INTRODUCTION

First-Ever Mercedes-Benz Coupe in This Segment


For the 2012 model year, Mercedes-Benz is launching a new two-door coupe version of its highly successful C-Class, complete with bold AMG styling and a standard panorama sunroof. This marks the first time Mercedes-Benz has offered a traditional coupe in this market segment.


Major Sedan Redesign

At the same time, the popular four-door C-Class sedan has undergone a major restyling involving 2,000 new parts, including new bumpers, headlights, front grille, an aluminum hood, LED taillights and a redesigned interior. Interior design work focused on restyling the C-Class dash, its integrated display and the glove box, as well as introducing a new grain for the interior panels. The dash accommodates a new 5.8-inch display, color gauges and a new-generation telematics system. A prominent trim piece extends from the center vents across the front passenger area to the right-side vent, while trapezoidal air vents in the center and the round vents near the doors are accented with metallic trim.

More Convenience, More Safety

In addition, there are 13 new standard equipment features on the 2012 C-Class sedan and coupe line, as well as five new safety systems. Standard-equipment Attention Assist warns drivers when they get drowsy, and a new HOLD feature for the Adaptive Brake system keeps the car from rolling when stopped. Optional Blind Spot Assist provides a warning whenever a turn signal is activated with a car in a blind spot, while Lane Keeping Assist alerts drivers if the car drifts from its lane without the turn signals on. Parktronic now incorporates a parking guidance system that can identify right-size parking spaces and provide helpful steering guidance in the instrument cluster.

Two Body Styles, Seven Models

Both the coupe and sedan are available in three different models: the C250, powered by a new direct-injection, turbocharged 1.8-liter four-cylinder engine (201 horsepower, 229 lb.-ft. of torque); the C350, with a new direct-injection 3.5-liter V6 (302 hp, 273 lb.-ft.); and the high-performance C63 AMG model with a normally aspirated 6.3-liter V8 (451 hp, 443 lb.-ft.) and AMG's MCT multi-clutch transmission. With an optional AMG Development Package, power jumps to 481 hp. Lastly, the C-Class sedan is available as a C300, with standard 4MATIC all-wheel drive and the proven 3.0-liter V6 engine (228 hp, 221 lb.-ft.).

Sport Versus Luxury Personalities

While all C-Class coupes boast inherently sporty personalities, the C250 and C300 sedan models can be ordered with Sport or Luxury equipment. In addition to a grill-mounted star, the C-Class Sport sedans can be identified by AMG cladding - deeper front and rear aprons as well as under-door rocker panels. Inside, Sport models come with three-spoke steering wheels, rubber-stud pedals and aluminum trim (instead of the four-spoke wheel and burl walnut trim found on Luxury models). Sport sedans are also fitted with staggered-width wheels and tires and a stiffer sports suspension that rides 0.6 inches lower than Luxury models.

New Transmission

All 2012 models (except the C63 AMG with its MCT transmission) feature a new seven-speed automatic transmission with a more advanced torque converter lock-up clutch that provides even better fuel mileage, more responsive driving and increased durability. The new transmission is also designed to work best with a new type of low-viscosity ATF transmission fluid - tinted blue instead of the usual red. Together with new planetary gears, bearings and seals, the "FE-ATF" fluid provides less friction and improved fuel mileage.

Award-Winning MCT Transmission

Adapted from high-end V8-powered AMG models, the cutting-edge MCT transmission in the high-performance C63 AMG features a start-up clutch that replaces the torque converter. The seven-speed MCT sports transmission provides the direct feedback of a manual transmission with the total convenience of an automatic, offering impressive versatility and even faster shift times.

For C63 AMG owners who are serious about competing on the race track, an optional AMG Development Package features lightweight forged pistons, connecting rods and crankshaft with modified engine management that together provide an extra 30 horsepower, for a total of 481 hp. The AMG Development Package also includes two-piece brakes with red calipers, carbon-fiber rear spoiler and a higher speed limiter of 174 mph.


New-Generation Telematics

2012 models are equipped with a new 5.8-inch color display that includes a Bluetooth interface for wireless audio streaming and hands-free phone operation, an FM phase-diversity twin tuner, HD/AM/weatherband, an MP3-compatible CD drive and a USB port in the center console.

An optional COMAND system comes with a larger seven-inch color display, GPS navigation, rear-view camera, a ten-gigabyte music storage hard drive, an SD card slot, voice control and an in-dash CD / DVD player. The powerful navigation system offers many new features, including Sirius real-time traffic info, the ability to show alternate routes before choosing them and record routes while driving as well as a 3D city-map display and a compass overlay.


COUPE DESIGN

A Dynamic "Three-Box" Coupe Silhouette


The 2012 Mercedes-Benz C-Class coupe is a two-door, four-seat car of classic proportions. Based on the highly successful sedan, the new coupe embodies bold, yet elegant exterior styling with a dynamic three-box coupe silhouette topped off with a standard Panorama sunroof. While its exterior dimensions are similar to the sedan, the coupe roofline is about 1½ inches lower.

Dominated by its radiator grille, the front end of the new coupe has a bold and resolute presence. Within the grille, two chrome fins on each side of the centrally-positioned star taper to the sides, emphasizing the raked horizontal lines at the front, and a black threedimensional mesh insert behind the fins enhances its sporty look.


Headlights Reminiscent of a High-Tech Camera

Below the front bumper, side air intakes and horizontal daytime running lights accentuate the coupe's bold stance, as do headlight assemblies contoured into the front fenders. Turn signals sit at the outer edges of the headlight modules, low beams in the middle and high beams to the inside. With optional bi-xenon headlights, the sense of stylistic depth is amplified. C-shaped positioning lights identify the car at night, and behind them, cornering lights extend toward the main light modules, while a wideband row of LED turn signals at the base underscore the look of both light assemblies.

An Unmistakably Raked Look

The new front hood emphasizes the new coupe's unmistakably wedged-shaped lines. Visually tying together the lights, grille and front bumper, the lines of the hood naturally lead the eye to the windshield, which is more sharply angled than on the sedan. From the side, the profile of the coupe is defined by its short overhangs, a long front hood, the raked windshield and an elongated roof line. The greenhouse begins at its long doors and extends behind the rear wheels to a relatively flat rear window.

A Short, Sporty Rear

The beltline, which sweeps upward toward the rear, intensifies the car's wedge shape and leads to the uniquely-coupe C pillars, which form a taut, angular signature line at the rear. All of these angles, plus a wide bevel at the top edge of the trunk lid, accentuate the shortness of the car's rear section, which helps define its sporty look.

Taillights positioned at the far corners emphasize the width of the rear. Visual depth was achieved by integrating the LED turn signals in the center of the taillight assemblies, so they appear to float over the recessed LED light strips. The overall effect is eye-catching, making the car recognizable, especially at night. At the base of the rear bumper, between the exhaust outlets, an air diffuser lightens the look of the rear, lending an additional sporty flair.


A Distinctive Look for the C63 AMG

With its deeper front apron, distinctive AMG daytime running lights and lower ride height, the new C63 AMG is easy to spot. A single wing-like slat in the grille and power domes on the hood are also unique to the new AMG model.

From the side, special touches include new, high-gloss AMG five-twin-spoke alloy wheels, a "6.3 AMG" badge behind each front wheel and deeper, more aggressive AMG door sills. An AMG rear apron features a striking black three-fin air diffuser and four exhaust outlets.

Inside, an AMG Performance steering wheel greets the driver. Both the top and bottom of the metallic-trimmed wheel are flattened, and the grip areas are covered in perforated leather. However, the most eye-catching difference in the C63 AMG interior is new AMG sport seats that feature integral head restraints and distinctive horizontal seams.


SEDAN DESIGN

The Most Extensive Restyling Ever

For the 2012 model year, the C-Class sedan boasts the most extensive restyling in Mercedes- Benz history. Other than the company's new-generation products, the 2012 sedan line features more new parts than ever before. This year's redesign involved 2,000 new parts, which includes several new safety systems and higher standard equipment levels.

A Cool Makeover

The front end restyling includes a recontoured hood and bumper as well as new headlights. The new aluminum front hood better accentuates the sweeping lines of the front end, especially around the grille and headlights. Design lines that begin from the middle of the bumper sweep around to the side, in a design sense, connecting the front and sides. In a similar way, air intakes in the sides of the bumper help make the car appear connected to the road.

As in the coupe, sedan headlights feature a clear-glass look, with turn signals at the outer edges, low beams in the middle and high beams to the inside. The optional bi-xenon headlights include C-shaped positioning lights that clearly identify the car at night, and behind them, cornering lights extend toward the main light modules, while a wide band of LED turn signals at the base underscore the look of both light assemblies.


An Elegant Profile

Viewing the sedan from the side, its elegant style is characterized by the interplay of striking lines and large contoured surfaces. A wide, muscular shoulder line visually supports the side windows, roof pillars and roof, forming one sweeping line from the front all the way to the rear and elegantly stretching the body. Complementing the shoulder line, a character line emerges organically from the front fender and rises toward the rear, forming a boundary between the convex and concave door surfaces - emphasizing light and shadow.

For all its elegance, the design of the C-Class emphasizes its sporty character with wide track, prominent fender lines and large wheel wells. The shoulder curve and C-pillar join to form a line that flows to the rear, and the character line below it flows into the trunk lid, visually shortening the rear overhang and helping to create a stylish, athletic rear end.


A Redesigned Rear

Like the front, the redesigned rear of the 2012 C-Class sedan includes a new bumper and LED lights covered in a smooth one-piece clear lens. In particular, the edge of the bumper is more steeply angled as it approaches the taillight assemblies, and a light-catching contour at the top of the bumper wraps around to the side, visually connecting rear to the sides and giving it a sportier character. Between the exhaust outlets, the bottom of the bumper recedes, making the rear of the car appear lighter.

Proceed to the following link in order to download the complete technical guide of the new C-Class Coupe and Sedan (PDF file):

























Source: Mercedes-Benz USA

Copyright © 2011, Mercedes-Benz-Blog. All rights reserved.

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The new Mercedes-Benz Citaro in detail: Comprehensive testing ensures supreme quality


OFFICIAL PRESS RELEASE

Stuttgart/Mannheim, Germany, May 20, 2011

Teams from all departments – from Development to Production to Sales & Marketing to After Sales – worked in close collaboration with one another during the development of the new Citaro. Their joint objective was to achieve supreme quality, in order to best prepare the new Citaro for the rigours of urban and rural regular-service operation



State-of-the-art design and development methods

The top quality achieved in the series production of the new Citaro is rooted in state-of-the-art development methods, such as HiL (Hardware in the Loop) and CAE (Computer-Aided Engineering). Examples for this type of quality assurance include component strength analyses, evaluation of vehicle vibrations and crash test simulations – all this and more is carried out by computer.
All safety-relevant components were analysed using the FMEA method in the early phases of development. The failure mode and effects analysis seeks to anticipate potential problems and prevent them. To put it in simple terms: the developers check everything that might go wrong in advance and undertake appropriate measures, thereby eliminating faults before they even occur. The development findings were backed up by numerous computer-aided calculations for components and assemblies as well as for the vehicle as a whole.

A laboratory bus examines production

The troubleshooting carried out during development of the new Citaro was not a purely theoretical affair, however: all the main body segments were scrutinised in rough form during the development phase when the prototype was built. It was therefore possible to examine potential cable chafing points, component accessibility or other critical issues directly on the vehicle, right from the outset.

The very first prototype of the new Citaro was already assembled on the production line so that any problems in the manufacturing process could be remedied immediately. Besides this, a special “laboratory bus” passed through each production station several times. Using this procedure, Mercedes-Benz was able to train the production workers and, at the same time, identify critical processes. Exact prototype protocols were kept to log all change requests for the bodyshop, assembly and testing, for instance. Workshops were held at regular intervals to resolve any flaws and document the progress in detail.

Testing under the toughest conditions on test rigs and the road

Individual components and assemblies, as well as complete buses were put to the test under the toughest conditions. The new doors, for example, were subject to endurance testing on test rigs, when they had to complete one million load cycles - the equivalent of a bus's entire service life – without any damage. Tests with seven carefully camouflaged prototypes were then conducted at the proving ground as well as on the road. Rigorous testing was also carried out in extreme climatic conditions, meaning that the new Citaro has already faced both the bitter cold of the Scandinavian winter and the searing summer heat in Spain and Turkey. The new urban bus furthermore had to prove its mettle in rough-road and endurance testing, which included a circuit of specially selected poor roads in remote regions of Turkey.

Successfully completed crash tests and pendulum impact tests in accordance with the ECE R29 standard for coaches, as well as rollover calculations based on the future ECE R66/01 standard, are testimony to the design’s high standard of safety.

The extensive programme of testing concludes this spring when new Mercedes-Benz Citaro buses will commence customer trials in everyday regular-service operation before series production gets underway.

The new Citaro: launching with rigid and articulated buses

Mercedes-Benz will be phasing in the high-volume model versions of the new Citaro over the course of 2011. The focus will be on urban and rural variants with a length of 12 metres and 2 or 3 doors, as well as the urban and rural versions of the articulated Citaro bus with 3 or 4 doors. The buses are driven by horizontal or vertical diesel engines from the OM 906 and OM 457 series in the familiar versions and power ratings. Further variants of the new Citaro will follow in 2012. The new Mercedes-Benz Citaro has been future-proofed, with all installation spaces already prepared for the future Euro VI emissions standard. The corresponding drive units will be launched at a later time. This progressive switch to the new model generation guarantees thorough testing of all versions, high quality, plus a continuous supply of vehicles without any disruption to customer deliveries. The complete range of new Mercedes-Benz Citaro models, including all rigid and articulated variants, the low-entry Citaro LE as well as the CapaCity, is due to become available over the course of 2012/2013.





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